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Project Introduction: Integrated Copper Braided Strip Cutting & Squaring Machine

Aug 05,2026

Copper braided strips are common flexible conductive parts for low-voltage equipment. Traditional processing separates squaring and cutting into independent machines with disjointed procedures, poor uniformity and frequent defects such as loose ends, uneven compression and length deviation. Haifei integrated machine combines automatic feeding, squaring, cutting and blanking. It adapts single-strand and multi-strand copper braids with parameterized adjustment, solving complicated workflows and unstable forming of conventional equipment.

I Customer Background & Production Pain Points

The enterprise produces copper braided soft connections and flexible wire harnesses for complete low-voltage electrical equipment.

Shortcomings of traditional processing:

1.Discrete standalone machines require multiple workers and large floor space, resulting in fragmented production rhythm.

2.Poor compatibility with different braid specifications; complex fixture replacement needed for product changeover.

3.Heavy manual auxiliary work causes irregular compression force and inconsistent cutting benchmarks, leading skewed squares, loose wire ends and length out-of-tolerance.

4.No unified parameter storage for batch processing, resulting inconsistent product forming.

II Customer Requirements

1.All-in-one machine covering full automatic feeding, squaring, cutting and blanking to minimize manual work and raise efficiency.

2.Compatible with single and multi-strand copper braids of various specifications.

3.Optimize pressing & positioning mechanism for uniform flatness and dimensional consistency.

4.Support parameter storage and stable long-term operation.

III Custom R&D Solutions

The R&D team optimized schemes targeting scattered procedures and narrow compatibility of traditional equipment:

1.Process Verification: Conduct tests on braids with different densities, thicknesses and sizes, build parameter database for stable forming of all types.

2.Equipment Selection: Integrated cutting & squaring machine, completing full workflow on one unit without multiple devices.

3.Structural & Fixture Design: Self-adaptive pressing-cutting mechanism delivers even compression, avoiding wire shifting and incomplete flattening.

4.Core Advantages

Highly Integrated: Simplified procedures & fast throughput

Stable Forming: Consistent dimensions & good appearance

Wide Compatibility: Multiple models & quick changeover

IV Delivery, After-sales & Customer Feedback

Pre-acceptance and equipment inspection were finished. Continuous trial runs kept stable yield. All original processing defects were resolved after commissioning. The client recognized our timely and professional after-sales service.

V Haifei Corporate Mission

Haifei’s core mission is to fulfill customers’ customized welding demands. We uphold the philosophy of "Creating Value for Customers". We develop tailor-made equipment according to your requirements, whether you need single automated machines, integrated units or full production lines. Feel free to inform us of your welding demands, and Haifei will carry out targeted R&D and customization for you.