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Diffusion Welding

Diffusion Welder

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What is diffusion welding?
Diffusion welding is a kind of solid-state joining method which uses indirect heat energy as energy source. It can make the surface of welding parts produce small plastic deformation under certain temperature and pressure, and realize large area close contact. The metallurgical bonding of the weldments is realized by the mutual diffusion of atoms between the contact surfaces and the interface migration.


Diffusion welding features
1. Diffusion welding has high welding strength and small welding deformation, and has almost no harmful effect on the properties of the materials to be welded.
2. Weldable materials are widely used. Available to weld many homogeneous and heterogeneous metals and some non-metal materials, such as ceramics.
3. Diffusion welding can be used to weld complex structures and workpieces with great differences in thickness.

Diffusion welder advantages
1. Three-phase power input, power factor up to 95%.
2. The requirement of welding current and pressure is lower, which helps save power.
3. High welding precision, short time, high efficiency, saving labor.
4. No need of solder, non-marking welding, smooth welding surface, to maintain the metal appearance good-looking.
5. The compact equipment structure requires small area, which saves installment cost of electric power, water, gas and so on.
6. Automatic welding, small amount of labor, easy to master the operation.


Diffusion welder special functions
1. The diffusion welder is controlled by the man-machine interface microcomputer, and the welding specification program can be programmed and stored.
2. The welder has functions of grinding alarm, welding voltage real-time monitoring display, welding count, welding current over-limit alarm.
3. The welding controller has the function of fault self-diagnosis, welding voltage abnormal alarm, which reduces repair time.
4. There are a few options for pressurized power, pneumatic, pneumatic plus hydraulic, hydraulic, or servo motor..
5. Infrared temperature detection, real-time monitoring of welding temperature.
6. Water cycle cooling saves water cost.

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