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Ultrasonic Wire Harness Splicing Welder

Ultrasonic welding is a solid phase welding method using mechanical energy. When ultrasonic welding is carried out, the welding workpiece is under low static pressure. The high-frequency vibration emitted by the acoustic pole can make the joint surface produce strong cracking friction and heat to the welding temperature to form a joint.

Ultrasonic welding is fast, energy saving, high fusion strength, no spark, close to cold processing.

Ultrasonic welding can be used for welding between most metal materials, and can realize the welding between same metal, dissimilar metal and metal and non-metal. It can be applied to the repeated production of metal wire, foil or sheet metal joints below 2-5mm.

Ultrasonic Wire Harness Splicing Welder

Features

1. German advanced ultrasonic welding technology support.
2. Germany imported transducers, generators, amplifiers, welding heads, etc., making the overall performance of the machine greatly improved.
3. Using four cylinders and double solenoid valve type movement system, easy to operate.
4. Welding can be performed by matching the corresponding welding head according to the standard width of the wire harness square mm. With the function of preventing empty welding, the damage of welding head can be effectively prevented.
5. Automatic welding, monitoring the welding power in real time, can effectively guarantee the welding yield.

Industries

Automotive, Aerospace, Computing, Electrical and Electronics, Medical, Packaging, etc.
Manufacturing and Repairing

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Specification and parameters

	Items \ Model	unit	HF-WX-20DZ	HF-WX-20WD	HF-WX-20D	HF-WX-20XC	HF-WX-20XB
1	Ultrasonic frequency	Hz	20K	20K	20K	/	/
2	Power supply	V/Hz	AC 380V / 50Hz	AC 380V / 50Hz	AC 380V / 50Hz	AC 380V / 50Hz	AC 380V / 50Hz
3	Power	W	5K/7K/9K	7K/9K/13K	3.6K/5K/6K/7K	6K	5K
4	Weld objectives	/	4 - 70mm2 copper wire, 10 - 100mm2 aluminium wire	10 - 120mm2 copper wire, 20 - 150mm2 aluminium wire	/	1.5 - 50mm2 copper wire, aluminium wire	1.5 - 40mm2 copper wire, aluminium wire
5	Weld efficiency	/	Around 1.2 second / weld, depends on welding size	Around 1.2 second / weld, depends on welding size	Around 1.2 second / weld, depends on welding size	Around 0.7 second / weld, depends on welding size	Around 0.6 second / weld, depends on welding size