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How to improve the quality of medium frequency resistance welder solder joint? [DCS23]

Jan 06,2024

There are many factors that interfere with the quality of medium frequency resistance welder, such as solder joint design, material characteristics, process selection, equipment stability, and welder operation level.

How to improve the quality of medium frequency resistance welder solder joint?

There are several ways to improve the quality of spot welding joints:

1. Improve the performance and stability of welding equipment.

2. Choose effective welding technology to improve the operation level of operators

3. Strengthen the quality inspection and control technology in the whole welding process.

The first two are usually doable. However, as for some special requirements of welding workpieces, it is not possible to meet the requirements of the solder joint due to the limitation of the equipment and process. We may choose the third method to detect the solder joint whose weld quality is not qualified, and control welding quality in every process. However, the detection results are affected by the rationality of detection means and detection accuracy.

Thus the 4th way shows up, that is, the product quality automatic detection system and control. This system traces continuously each solder joint of the whole process, undertake testing and feedback control, make correction to the external interference

according to the auto-adjusting welding specification to ensure the quality of each solder joint. Also it is able to automate the manufacturing process and improve the manufacturing efficiency.

Use high-quality automatic control technology and print out related data and results of detection and control. This is very convenient way of analyzing manufacturing problems and production management. The application of automatic control technology in manufacturing industry in recent 10 years has proved that it is a very effective way to increase production efficiency and control cost.